I made some progress on the build. Here are some snaps:
First the sawdust and wood shavings from cutting and shaping all the planks. For scale that's over a foot across and at least 4 inches deep at the center.
The planks in all their glory. It's a boat! All I have to do is fasten them together, right?
And finally a snap of the tools I've used so far in the process.
When I was perusing the plans I noticed that the Merrimac is completely symmetrical. There is one upper piece, one middle piece and one bottom piece. So when I lofted the pieces I drew them all on one sheet of plywood (actually I drew two of the bottom piece. Then when it was time to cut them out I piled all three sheets on top of one another, and cut them in half lengthwise leaving the bottoms separate from the sides. To cut out the bottoms I put one half sheet under the piece with the bottoms drawn on it, clamped them together and then cut out two pairs of the bottom pieces. The sides I did similarly except that I had four halves stacked up and cut out four middles and four tops at once. This way all the pieces are the same shape, if they're off they're off in exactly the same way. I hope that will ease the assembly process.
In the first post in this thread I showed a picture of a sticker that was on the wood. In the picture of the planks you can see a bit of the circle where the sticker was. There is some residue from the adhesive still on the wood. Do I need to worry about getting it off there before I start applying the epoxy? And if so, does anyone have any suggestions on what might work do get it off?
- Hank